Nano Diamond Dies Manufacturers: What You Need to Know

Posted by Heiwhite on February 13th, 2023

The Wire Drawing Die is a brand new technology that was invented recently. Its primary method is to coat a wire drawing die with diamond film. Diamond film is 100% pure diamond and polycrystalline in nature. It has the smoothness and resistance to temperature of single crystal diamonds as well as the wear resistance of polycrystalline diamonds and a low price. Using it in wire drawing tools has had excellent results, and it can provide new energy to the wire-drawing industry.

Process and technology:

A pretreatment procedure is designed to produce a coating that is more closely matched to the substrate

Excellent wear resistance thanks to a micro diamond coating

An excellent surface finish and a low coefficient of friction are two advantages of the surface nano diamond coating

Computer simulation is used to optimize pass designs

Diamond Drawing Diets With Nano Wire Coating

Bunching, stranding & compacting dies designed and processed specifically for large and medium bare copper wire drawing machines

Nano Diamond Coated Wire Drawing Dies offer the following benefits:

1.Long service-life: Copper aluminum wire, low carbon steel wire, medium carbon steel wire, cable stranded wire, welding wire and die last between 20 and 30 times longer than cemented carbide molds. Stranded mold cable wires are more than 50 times longer than cemented carbide mold cable wires.

2. The wire size is maintained for a long period of time, and the accuracy of the size controls is excellent.

3. The inside of the mould is clear, the self-lubrication is satisfactory, the contact coefficient on the surface is low, the quality of the rod wire surface is excellent, the material is not sticky, and the wire quality is excellent, and any equipment loss can be minimized in a similar manner.

4. The wire is between 1% and 2% longer than the traditional mold.

5. Repair-free operation, maintenance-free operation, reduced downtime detections, mold changes, improved efficiency. Unit time production has increased dramatically, saving labor costs substantially.

6. It is suitable for drawing without pickling, it is environmentally friendly, and it is energy efficient.

A CVD Diamond Wire Drawing Die strand and bundle mold serves as a guide and/or arrangement for wire in both bunching machines and stranding machines. A single twist and double twist bunching machine contains a winding drum inside and a mold is attached to the machine's entry point to receive wire.

The die can be fixed to an exterior part of the drum within the machine to control the wire. The tubular and basket stranders have strand molds within the machine to help guide and focus the wire.

The wire drawing die is an essential and useful item used by many metal wire producers to draw wires. A wire drawing tool can be used for a wide range of applications. It is primarily designed for drawing straight and hard-to-machine items such as wires, bars, pipes, and wires. The drawing of processing operations is generally appropriate for alloy and metal materials like copper, steel, molybdenum, and tungsten, for example. The cost that the wire drawing tool can exceed 50% of the cost for drawing wire How can we decrease the expense on the wire drawing device and extend its life is the most pressing issue for metal wire manufacturing units to address urgently. See more details about nano diamond dies manufacturers, Visit our website.

There are many applications for wire drawing dies, such as high-precision wires used in radars, electronic devices, televisions, instruments, and aerospace. The most commonly used wires are tungsten wires, molybdenum wires, stainless steel wires, wire and cable cables, and diamond-containing alloy wires. Due to the fact that the wire drawing die is made of natural diamonds, it is extremely durable because it is drawn with a wire drawing tool. The product has a very long service life as well as wear resistance.